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GW Instek PEL-5004G-150-400 - High Power DC Electronic Load Turbo (150V, 600A, 6kW)

High Power DC Electronic Load Turbo  (150V, 600A, 6kW)

GW Instek

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Category : DC Electronic Loads

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Datasheet

Overview
Features
Specifications
Calibration

GW Instek PEL-5000G series single-channel electronic load provides 150V/ 600V/ 1200V models with a power range of 4kW~6kW. PEL-5000G has a total of 9 models featuring different combinations of power, voltage, and current. It can test and verify the specifications of batteries, electric vehicle chargers/charging stations and electric vehicle batteries. PEL-5000G supports parallel connection for same voltage specification and different power models. PEL-5000G can support up to 8 units connected in parallel to provide a maximum power of 48kW.

 

For the scenario of Battery Charger testing, PEL-5000G specifically provides four battery discharge modes, namely CV+Current Limit test mode, CV+Power Limit test mode,  CC mode and CP mode. Users can choose a suitable test mode according to the test requirements.

 

For Battery Discharge Function, users can set the discharge cut-off voltage, discharge time, or discharge capacity (Ah) in CC or CP mode to meet the battery testing requirements.

 

In order to meet the verification requirements of different DUTs, PEL-5000G provides a variety of test functions, Surge current test mode, automated OCP, OPP test functions and 150 sets of parameter storage function. The 1200V model of PEL-5000G not only provides full power output at 1000V, but also provides 60% power output at 1200V output, which is higher than the 50% power output of other manufacturers of similar electronic loads.

 

High-voltage batteries or chargers directly connected to the electronic load may cause damage to the electronic load. PEL-5000G has a built-in slow starter, which not only protects the DC load, but also saves the user's installation cost and setting time for measurement on 600V/1200V models.

 

The communication interfaces supported by PEL-5000G include GPIB, RS232, USB, and LAN. The power, voltage and current of each model are shown in the following table:

 

Power / Voltage

150V

600V

1200V

4kW

PEL-5004G-150-400

(400A)

PEL-5004G-600-280

(280A)

PEL-5004G-1200-160

(160A)

5kW

PEL-5005G-150-500

(500A)

PEL-5005G-600-350

(350A)

PEL-5005G-1200-200

(200A)

6kW

PEL-5006G-150-600

(600A)

PEL-5006G-600-420

(420A)

PEL-5006G-1200-240

(240A)

  • 5 digital V / A / W Meter can be displayed on Large LCD display simultaneously
  • Flexible CC, CR, CV, CP, CV + CL, CV + PL, Dynamic and short circuit operation modes
  • Not only CC, CR, and CP mode have parallel operation functions, but CV mode also has parallel operation functions
  • Surge Test mode for Capacitive load for current rising transient test
  • Voltage meter display can be configured as polarity positive (“+”) or negative (“-”)
  • Master-slave control is up to 1 Master and 7 Slaves
  • Optional Interface: GPIB, RS232, USB, LAN
  • SEQ Load Mode's programmable function allows for ultra-high-speed step changes from 0.02 to 999000 ms in CC or CP mode
  • Provide battery BMS protection test function
  • Optional 9923 load current waveform generator to provide the battery actual discharge current waveform simulation
  • Built-in test modes include Battery Discharge, BMS, Short circuit, OCP, OPP test modes
  • Turbo mode can withstand up to 1.5 times the current and power electronic load within 2 sec. period, most fit BMS, Short circuit, OCP, OPP test
  • Protection against V, I, W, and ℃

 

Turbo Mode

Specs
Power*10 ~ 6kW max.*1
Current0 ~ 600A max.*1
Voltage0 ~ 150V
Min. Operating Voltage0.7V@400A
Protections
Over Power Protection(OPP)105%
Over Current Protection(OCP)104%
Over Voltage Protection(OVP)105%
Over Temp Protection(OTP)90°C±5°C
Constant Current Mode
Range*20 ~ 400A
Resolution6.4mA
Accuracy*3± 0.05% of (Setting + Range)
Constant Resistance Mode
Range0.375Ω ~ 0.0018Ω
Resolution6.25μΩ
Accuracy± 0.1%(Vin / Setting)±0.1% IF.S.
Constant Voltage Mode
Range0 ~ 150V
Resolution2.5mV
Accuracy± 0.05% of (Setting + Range)
Constant Power Mode
Range400 ~ 4kW
Resolution64mW
Accuracy*4± 0.2% of (Setting + Range)
Constant Voltage Mode + Current Limit Mode
Range400A
Resolution6.4mA
Accuracy*4± 1.0% of (Setting + Range)
Constant Voltage Mode + Power Limit Mode
Range4kW
Resolution64mW
Accuracy*4± 1.0% of (Setting + Range)
Short / OCP / OPP Test Function
Max. Current600A
Max. Power6000W
Test Accuracy*6± 1.0% of (Reading + Range)
Short Time100 ~ 2000ms
Setting. Accuracy±5ms
Short V HiSetting range : 0.00V - 150.00V / Resolution : 0.0025V
Short V LoSetting range : 0.00V - 150.00V / Resolution : 0.0025V
OCP Time (Tstep)20ms
OCP ISTAR / ISTEP / ISTOPSetting range : 0.00A - 600.00A / Resolution : 9.6mA
OCP VTHSetting range : 0.00V - 150.00V / Resolution : 0.0025 V
OPP Time (Tstep)20ms
OPP PSTAR / PSTEP / PSTOPSetting range : 0.00W - 6000.0W / Resolution : 96.0mW
OPP VTHSetting range : 0.00V - 150.00V / Resolution : 0.0025V
BMS Test Mode*7
Max. Current600A
Meas. Accuracy*6±3.0% of ( Reading + Range )
Short test Time0.05ms~10ms / Resolution : 0.01ms
Meas. Accuracy±0.02ms
Setting Accuracy±0.05ms
Short ITHSetting range : 0.28A - 300.00A / Resolution : 9.6mA
OCP ISTARSetting range : 0.96A - 600.00A / Resolution : 9.6mA
OCP TSTEP0.05 ~ 10ms
Meas. Accuracy±0.5ms
OCP ISTEPSetting range : 6.00A - 600.00A / Resolution : 9.6mA
OCP ISTOPSetting range : 0.96A - 600.00A / Resolution : 9.6mA
OCP ITHSetting range : 0.28A - 300.00A / Resolution : 9.6mA
Surge Test Mode
Surge Current0 ~ 600A
Normal Current0 ~ 300A
Surge Time10 ~ 2000ms
Surge Step1~ 5
Batt Test Mode
Mode CCSetting range : 0.00A - 400.00A / Resolution : 6.4mA
Mode CPSetting range : 0.00W - 4000.0W / Resolution : 64.0mW
STOP Voltage(UVP)Setting range : 0.00V - 150.00V / Resolution : 0.0025V
STOP TIMESetting range : OFF 1 - 99999s / Resolution : 1s
STOP CAP.AHSetting range : OFF 0.1 - 19999AH / Resolution : 0.1AH
STOP CAP.WHSetting range : OFF 0.1 - 19999WH / Resolution : 0.1WH
SEQ Load Mode (remode only)
Load modeCC / CP
Setting STEP2 ~ 16
Timing20 ~ 1000 μs / 2~ 65535ms / 66 ~ 999sec
Resolution10 μs / 1ms / 1sec
Dynamic Mode
Timing--
Thigh & Tlow0.010~9.999 / 99.99 / 999.9 / 9999ms
Resolution0.001 / 0.01 / 0.1 / 1ms
Accuracy1 μs / 10 μs / 100 μs / 1ms + 50ppm
Slew Rate0.2560~16.000A / μs
Resolution0.064A / μs
Min. Rise Time25 μs(typical)
Accuracy±( 5% of Setting )±10 μs
Current--
Range40 ~ 400A
Resolution6.4mA
Conf Key Parameter
LDon VoltageSetting range : 0.25V - 62.50V / Resolution : 0.25V
LDoFF VoltageSetting range : 0.000V - 62.250V / Resolution : 0.0025V
Average Time0 ~ 64
CV Res. Speed1 ~ 4 (Fastest)
Measurement
Voltage Read Back
Range (5 Digital)15 ~ 150V
Resolution2.5mV
Accuracy± 0.025% of (Reading + Range)
Current Read Back
Range (5 Digital)40 ~ 400A
Resolution6.4mA
Accuracy± 0.05% of (Reading + Range)
Power Read Back
Range (5 Digital)4kW
Resolution0.01W
Accuraccy*4± 0.06% of (Reading + Range)

 

General

Typical Short Resistance1.8mΩ
Maximum Short Current400A
Load ON Voltage0.25 ~ 62.5V
Load OFF Voltage0 ~ 62.25V
Power Consumption550VA
Dimension(H x W x D)177mm x 440mm x 745mm
Weight28kg
Temperature*80 ~ 40°C
Safety & EMCCE

Note *1: The power rating specifications at ambient temperature -25°C
Note *2: The range is automatically or forcing to range II only in CC mode
Note *3: If the operating current is below range 0.1%, the accuracy specification is 0.1% F.S.
Note *4: Power range = Vrange x Irange
Note *5: Turbo mode for up to 1.5x Current rating & Power rating support Surge, Bms, Short / OCP / OPP test function
Note *6: The best accuracy of OCP / OPP test is Istep / Pstep = 1%FS
Note *7: BMS Test function for Battery Management System Board SHORT, OCCP and OCDP Test
Note *8: Operating temperature range is 0~40 °C, All specifications apply for 25 °C±5 °C, Except as noted


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